According to the ASQ (American Society for Quality), 5S is defined as a methodology that results in a workplace that is uncluttered, safe, and well-organized to help reduce waste and optimize productivity. The methodology derives from Japan at Toyota’s Production System back in the ’60s, creating a structured approach to standardization in the workplace which is still popular to this day. To improve operational efficiency, reduce waste, and maximize productivity, the 5S methodology can benefit a range of business types.
5S uses five key principles; sort, set in order, shine, standardize, and sustain. By implementing this step-by-step process with the help of 5sforum.com and some 5S supplies, an organization can achieve significant operational improvements to help create a more efficient workplace.
The Long-Term Impact of Sustaining the 5S Methodology
To get things started, the first stage is to sort through all items and assets in the workplace to remove clutter and make the best use of space. A good place to start is separating everything into groups of items that are regularly used and items that are unnecessary, working to sell, donate, or dispose of any unused items. To carry out a successful declutter, employees from various departments should be involved, having their say in what they believe needs to be kept and what can be taken away, ensuring that a thorough job is done.
Set in order
To organize the equipment and materials that are to be kept, creating an efficient storage solution is the next step. Group things by category to create a logical flow through the workplace and ensure employees can find what they need nearby. Assign each item a place and make this clear to everyone on site, use labeling or signage to reduce search time and prompt employees to return equipment to the right place.
Now that all equipment has been sorted, it is the best time to have a clean-up since the shelving and storage areas are free of clutter. Ensure that all equipment, surfaces, and workstations are given a thorough clean to get rid of any build-up of dirt, dust, and debris. Once the site is clean and tidy, maintain this by implementing a regular cleaning rota that stays on top of the condition of the workplace. As well as keeping it looking great, cleanliness is an important part of health and safety, minimizing hazards by keeping the space tidy and keeping equipment in a clean condition. A clean workspace is another good way to prevent old habits from returning, keep clutter at bay, dispose of waste, and encourage workers to stay on top of cleaning their workspace.
This part consists of documenting the changes that have been made, solidifying any new processes that have been implemented, and creating checklists that should be followed by all workers. By keeping things uniform, it creates a standard that is much easier to monitor, keeping an eye on performance to spot any issues promptly and be able to identify areas for further improvement. Standardizing daily operations, it establishes consistent practices and procedures throughout the organization so employees across different areas of the business follow the same protocols.
Now that improved processes are in place, it is important to sustain them to maintain a new level of cleanliness and organization across the workplace. By integrating regular training sessions and creating an open form of communication between management and employees, businesses will notice a shift in organizational culture and be on track for continuous improvement.
- 6S: Safety– creativesafetysupply.com
- 5S vs. 6S – What’s the Difference?– leanworkplace.com
- How 5S Can Create Sustainable Improvements Across a Business– 5svideos.com
- 5S: Understanding the Lean Methodology– 5sforum.com
- 5S – Setting in Order– kaizenforums.com
- Leveraging 5S + Kaizen– kaizensystem.net
- How Floor Tape Can Reduce Accidents and Injuries At Work– floormarkingtape.org
- The Best Way to Apply Floor Tape in the Workplace– facilityfloortape.com
- 5S is the Foundation of any Lean Program– infographicsdirectory.org